Hydraulic Filtration Systems

Hydraulic Filtration Systems

FMA = Fluid Management

Reducing operating costs, increase machine productivity and service life through preventive oil maintenance:

• Bypass filtration
• Filtration during filling
• filtration during machine service
• Dawatering of oil
• Condition monitoring

Customer benefits

• Exteneded life of hydraulic oil up to three times
• Reduced downtime and cost of operation by 40%
• Return on investment within a few months
• Less harm to environment
• Reduced oil waste

80% OF OIL RELATED SYSTEM BREAKDOWNS ARE DUE TO CONTAMINATED OIL

Erosion

Fatigue effects

Increased internal leakages

Sticking effects

Permanent wear of moving parts

Accelerated oil oxidation

Degeneration of additives

Corrosion

Off-line filters Product portfolio

FN1 040

Pmax up to 12 bar

Qnom 40 l/min

Qmax 60 l/min

Element size: V/Y.1220

FNS1 040

Pmax up to 320 bar

Qmax 6 l/min

Element size: V/Y.1220

FN 060

Pmax up to 12 bar

Qnom 60 l/min

Qmax 115 l/min

Element size: V/Y.1230

 

FNS 060

Pmax up to 320 bar

Qmax 6 l/min

Element size: V/Y.1230

FN 300

Pmax up to 10 bar

Qnom 300 l/min

Qmax 650 l/min

Element size: V/Y.1560

FNS1 040 with Exapor AQUA element Reach stacker

Success factors

Excellent water absorption irrespectively of temperature in the system

(cellulose material does not keep the water in the filter at higher temperatures)

Addiitonal solid particles removal

Huge dirt holding capacity confirmed by tests acc. to ISO standards

Not requires changing the existing hydraulic circuit,

Product for first assembly or for retroffiting business

Guarantees filtration even in the moment when main cylinders are not moving

Possible applications

Forklift trucks

Reach stackers

Forestry machinery (harvesters, forwarders)

Construction machinery

Garbage trucks

Mobile cranes

Mining equipment

Harbour machines

Pulp ´n paper

Wind Energy sector

Typical conditions

Cold start conditions

Temperature differences

Humidity in environment

Water used in the production process

Fns 040 + full oil monitoring system excavator

Removing solid particles

Removing free water

Cleanliness class monitoring – OPCom

Oil humidity + Aging - LubCos

Wear, Ferromagnetic particles - FerroS

Remote access to data – LubMon Connect

Off-line filter units Introduction

Independent off-line filtration system

Installed by the producer of the machine  

(first assembly) or by end user (upgrade)

not requires changing the existing hydraulic circuit

not interferes with the operation of the machine

FNA 008 / FNA 016 / FNA 045

Technical parameters

Qnom      8 / 16  / 45 l/min

Pmax  6 bar

Kinematic viscosity   up to 2400 mm2/s

Filter fineness   3, 5, 10, 60 µm

Dirt holding capacity  up to 1980g (ISO 16889, ISO-MTD)

Motor voltage  3~400 V / 460 V 50 Hz

  1~230 V 50…60 Hz
  1~110 V 50…60 Hz

  24 VDC

Possible accessories   ExaporAqua

  Exaport Spark Protect

FNA1 008/016

Pmax up to 4 bar

Qnom 8/16 l/min

Viscosity 15-400 mm2/s

Dirt capacity up to 490g

Element size: V/Y.1220

 

FNA1HV 008/016

Pmax up to 5 bar

Qnom 8/16 l/min

Viscosity 15-2400 mm2/s

Dirt capacity up to 490g

Element size: V/Y.1220

FNA 040

Pmax up to 8 bar

Qnom 40 l/min

Viscosity 15-400 mm2/s

Dirt capacity up to 380g

Element size: V/Y.1230

FNA 045

Pmax up to 7 bar

Qnom 45 l/min

Viscosity 15-600 mm2/s

Dirt capacity up to 1980g

Element size: V/Y.1560

FNa1 008, 016, FNA 040 Injection moulding machines

Success factors

Compact, robust, and leak-free design

Huge dirt holding capacity confirmed by tests acc. to ISO standards

Private label versions for OEM (units & filter elements)

Exaport AQUA and SPARK Protect elments available

Tool-free filter element replacement

Not requires changing the existing hydraulic circuit

Not interferes with the operation of the machine

Possible applications

OEM’s, special focus on:

Injection moulding machines

Presses

Wind Energy Turbines

System integrators specialized in:

Power units

Test benches

Lubrication systems

End users, special focus on service & maintenance departments

Automotive (plastic and metal parts)

Home appliance industry (dishwashers, laundry)

Energy production

Metallurgy

Steel, rubber, plastic processing

Mobile units - Product portfolio

UM 045

Pmax up to 6 bar

Qnom 45 l/min

Viscosity 15-600 mm2/s

Weight 76kg

Dirt capacity up to 1980g

Element size: V.1560

UMPC 045 LL

Pmax up to 6 bar

Qnom 45 l/min

Qnom 20-70 l/min

Viscosity 15-250 mm2/s

Weight 85 kg

Dirt capacity up to 4000g

Element size: V.1560

UMPC 045

Pmax up to 6 bar

Qnom 45 l/min

Viscosity 15-300 mm2/s (1100mm2/s)

Weight 97 kg

Dirt capacity up to 1980g

Element size: V.1560

UMPC2 045

Pmax up to 6 bar

Qnom 20 -70 l/min

Viscosity 15-300 mm2/s (1100mm2/s)

Weight 98 kg

Dirt capacity up to 4000g

Built in printer

Touch Display

Element size: V.1560

Um 045 basic device

Technical parameters

Qnom      45 l/min

Pmax  6 bar

Kinematic viscosity   up to 600 mm2/s

Filter fineness   3, 5, 10 µm

Dirt holding capacity  up to 1980g (ISO 16889, ISO-MTD)

Motor voltage  3~400 V / 460 V 50 Hz

  1~230 V 50…60 Hz
 

Possible accessories   ExaporAqua

  Exaport Spark Protect

Success factors

Multifunctional unit:

    filtration, dosing function, removing oil from machine

Different profiles for different machine type

Possibility of report printing

Auto Switch-off  function

Great filtration efficiency & dirt holding capacity

EXAPOR®AQUA Water Absorbing Filter Elements

Combination of water absorbing filter layers and inorganic,
multi-layer microfiber web

Dual function: removing free water and solid particles

Filter fineness   3, 7µm

Water capacity up to   1520 ml

Dirt holding capacity up to  590 g

Can be permanently installed in the system or used in oil service unit

 Cheapest dewatering technology