Hydraulic Hose Selection and Hydraulic Hose Types

Hydraulic Hose Selection and Hydraulic Hose Types

Hydraulic Hose Selection and Hydraulic Hose Types

1K Series Hydraulic Hoses

It complies with EN 857 1SC – ISO/DIS 11237-1 1SC DN 31 Norms up to 1” size.
Manufactured in Internal Diameter Dimensions Between 3/16” and 1 1/4”
There is a Layer of Steel Mesh Braid in the Middle
Outside is Synthetic Rubber
Max. Working Pressure Varies Between 63 Bar and 225 Bar.
Operating Temperature is Between -40°C / + 100°C.
Max. Operating Temperature is 125°C
The Most Common Application Area is Low and Medium Pressure Hydraulic Systems and Pilot Lines.
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission and Water.
Its most important advantage over TRACTOR / 1T is that its bending radius is low, so it can be used easily in narrow spaces.
It is also lighter than TRACTOR / 1T.

1T Series Hydraulic Hoses

Complies with EN 853 1SN – SAE 100 R1AT – ISO 1436-1 1SN/R1AT Norms.
Manufactured in Internal Diameter Dimensions Between 3/16" and 3"
There is a Layer of Steel Mesh Braid in the Middle
Outside is Synthetic Rubber
Soft Rubber for Sizes 3/16” to 5/8”
Cloth Reinforced Rubber for Sizes 3/4” to 3”
Max. Working Pressure Varies Between 35 Bar and 250 Bar.
Operating Temperature is Between -40°C / + 100°C.
Max. Operating Temperature is 125°C
The Most Common Application Area is Low and Medium Pressure Hydraulic Systems and Return Lines.
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission, Water and Diesel.

2K Series Hydraulic Hoses

It complies with EN 857 2SC – ISO/DIS 12237-1 2SC DN31 Norms up to 1” size.
Manufactured in Internal Diameter Dimensions Between 3/16” and 1 1/4”
There are Two Layers of Steel Mesh Braid in the Middle
Outside is Synthetic Rubber
Max. Working Pressure Varies Between 125 Bar and 415 Bar.
Operating Temperature is Between -40°C / + 100°C.
Max. Operating Temperature is 125°C
The Most Common Application Area is Medium and High Pressure Hydraulic Systems.
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission and Water.
Its most important advantage over TRACTOR / 2T is that its bending radius is low, so it can be used easily in narrow spaces.
It is also lighter than TRACTOR / 2T.

2T Series Hydraulic Hoses

Complies with EN 853 2SN – SAE 100 R2AT – ISO 1436-1 2SN/R2AT Norms.
Manufactured in Internal Diameter Dimensions Between 3/16" and 3"
There are Two Layers of Steel Mesh Braid in the Middle
Outside is Synthetic Rubber
Max. Working Pressure Varies Between 45 Bar and 415 Bar.
Operating Temperature is Between -40°C / + 100°C.
Max. Operating Temperature is 125°C
The Most Common Application Area is Medium and High Pressure Hydraulic Systems.
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission, Water and Diesel.

HARVESTER / 17 Series Hydraulic Hoses

Complies with SAE 100 R17 Norm.
Manufactured in Internal Diameter Sizes Between 1/4" and 1"
There is One or Two Layers of Steel Mesh Weave in the Middle
Outside is Synthetic Rubber
Max. Working Pressure is 210 Bar (ISOBARIC) for All Diameters.
Operating Temperature is Between -40°C / + 100°C.
Max. Operating Temperature is 125°C
The Most Common Application is Medium Pressure Hydraulic Systems. It is especially used in the agricultural sector
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission and Water.

LYTEFLEX Series Hydraulic Hoses

Complies with SAE 100 R16 Norm.
Manufactured in Internal Diameter Dimensions Between 1/4” and 1 1/4”
There are Two Layers of Steel Mesh Braid in the Middle
Outside is Synthetic Rubber
Max. Working Pressure Varies Between 112 Bar and 345 Bar.
Operating Temperature is Between -40°C / + 100°C.
Max. Operating Temperature is 125°C
The Most Common Application Area is Medium and High Pressure Hydraulic Systems.
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission and Water.
Its most important advantage over TRACTOR / 2T is that its bending radius is low, so it can be used easily in narrow spaces.
It is also lighter than TRACTOR / 2T.

SPIRTEX / K Series Hydraulic Hoses

Complies with SAE 100 R4 Norm.
Manufactured in Internal Diameter Dimensions Between 5/8" and 4".
There are two layers of textile braid and helical wire in the middle.
Outside is Synthetic Rubber
Max. Working Pressure Varies Between 2 Bar and 21 Bar.
Operating Temperature is Between -40°C / + 100°C.
Max. Operating Temperature is 125°C
The Most Common Application Area is Suction and Return Lines.
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission and Water
It has a vacuum resistant structure. Does not cause shrinkage in the suction line

COVER Series Hydraulic Hoses

Complies with SAE 100 R5 Norm.
It is produced in inner diameter sizes between 3/16" and 1 13/16". There are intermediate sizes such as 13/32” – 7/8” – 1 1/8” – 1 3/8” – 1 13/16.
There is a Layer of Steel Mesh Braid in the Middle
Exterior is Single Layer Textile Knitted.
Max. Working Pressure Varies Between 24 Bar and 207 Bar.
Operating Temperature is Between -40°C / + 100°C.
Max. Operating Temperature is 125°C
The Most Common Application Area is Low and Medium Pressure Hydraulic Systems. It is used in compressors, diesel fuel lines and return lines.
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission, Water and Diesel.

ADLER / 2 Series Hydraulic Hoses

Complies with EN 854 R3 – SAE 100 R3 and ISO 4079-1 R3 Norms.
It is produced in inner diameter sizes between 3/8" and 1".
There are two layers of textile braid in the middle.
Outside is Synthetic Rubber
Max. Working Pressure Varies Between 39 Bar and 79 Bar.
Operating Temperature is Between -40°C / + 125°C.
Most Common Application Area: Low Pressure Lines and Return Lines
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission, Water and Diesel.

UNITEX Series Hydraulic Hoses

Complies with EN 854 R6/1TE – SAE 100 R6 and ISO 4079-1 R6/1TE Norms.
It is produced in inner diameter sizes between 3/16" and 1".
There is a single layer of textile knitting in the middle.
Outside is Synthetic Rubber
Max. Working Pressure Varies Between 30 Bar and 35 Bar.
Operating Temperature is Between -40°C / + 125°C.
The Most Common Application Areas Are Low Pressure Lines, Return Lines and Push-On Fitting Lines Max. 20 Bars.
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission, Water and Diesel.

ASTRO / 3 Series Hydraulic Hoses

Complies with EN 854 3TE and ISO 4079-1 3TE Norms.
It is produced in inner diameter sizes between 3/16" and 2".
There are two layers of textile braid in the middle.
Outside is Synthetic Rubber
Max. Working Pressure Varies Between 33 Bar and 160 Bar.
Operating Temperature is Between -40°C / + 125°C.
The Most Common Application Area is Low and Medium Pressure Lines and Return Lines.
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission, Water and Diesel.

ASTRO / 2 Series Hydraulic Hoses

Complies with EN 854 2TE and ISO 4079-1 2TE Norms.
It is produced in inner diameter sizes between 3/16" and 1 1/4".
There is a single layer of textile knitting in the middle.
Outside is Synthetic Rubber
Max. Working Pressure Varies Between 35 Bar and 80 Bar.
Operating Temperature is Between -40°C / + 125°C.
Most Common Application Area: Low Pressure Lines and Return Lines
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission, Water and Diesel.

PROJET Series Hydraulic Hoses

It is produced in inner diameter sizes between 1/4" and 1/2".
There are two layers of steel mesh braid in the middle.
Outside is Synthetic Rubber. It is also produced in blue exterior color.
Max. Working Pressure Varies Between 350 Bar and 400 Bar.
Operating Temperature is Between -10°C / + 155°C.
The Most Common Application Area is Pressure Washing Machines (Professional Machines).
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission, Water.
Its Most Important Advantages: Lightweight Structure and Manufactured According to the Safety Factor in the Ratio of 4:1.
It is resistant to high pressure.
Highly Abrasion Resistant.

SUPERJET Series Hydraulic Hoses

It is produced in inner diameter sizes between 1/4" and 1/2".
There is a Single Layer of Steel Mesh Braid in the Middle.
Outside is Synthetic Rubber. It is also produced in blue exterior color.
Max. Working Pressure Varies Between 170 Bar and 280 Bar.
Operating Temperature is Between -10°C / + 155°C.
The Most Common Application Area is Pressure Washers (Hobby and Semi-Professional Machines).
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission, Water.
Its most important advantages are dust-free outer rubber, indelible marking, light weight, and it is manufactured according to the safety factor in the ratio of 4:1.
Highly Abrasion Resistant.

SUPERJET / PLUS Series Hydraulic Hoses

Complies with EN 853 2SN – SAE 100 R2AT – ISO 1436-1 2SN/R2AT Norms.
It is produced in inner diameter sizes between 1/4" and 1/2".
There are two layers of steel mesh braid in the middle.
Outside is Synthetic Rubber. It is also produced in blue exterior color.
Max. Working Pressure Varies Between 275 Bar and 400 Bar.
Operating Temperature is Between -10°C / + 155°C.
The Most Common Application Area is Pressure Washing Machines (Professional Machines).
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission, Water.
Its Most Important Advantages: It is Manufactured According to the Safety Factor in the Ratio of 4:1.
It is resistant to high pressure.
Highly Abrasion Resistant.

GOLDENSPIR / 4SH Series Hydraulic Hoses

Complies with EN 856 4SH – ISO 3862-1 4SH Norms.
It is produced in inner diameter sizes between 3/4" and 2".
There are 4 Layers of Steel Spiral Winding in the Middle.
Outside is Synthetic Rubber.
Max. Working Pressure Varies Between 250 Bar and 420 Bar.
Operating Temperature is Between -40°C / + 100°C.
Max. Operating Temperature is 125°C.
High Pressure Power Systems
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission and Water.
Its most important advantages are that it has a higher working pressure than the working pressure specified in the standards.
It has high resistance to biological oils.
It can work under dynamic pressure 1,000,000 times when fitted.

GOLDENSPIR / 4SP Series Hydraulic Hoses

Complies with EN 856 4SP – ISO 3862-1 4SP Norms.
It is produced in inner diameter sizes between 1/4" and 2".
There are 4 Layers of Steel Spiral Winding in the Middle.
Outside is Synthetic Rubber.
Max. Working Pressure Varies Between 175 Bar and 500 Bar.
Operating Temperature is Between -40°C / + 100°C.
Max. Operating Temperature is 125°C.
High Pressure Power Systems
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission and Water.
Its most important advantages are that it has a higher working pressure than the working pressure specified in the standards.
It has high resistance to biological oils.
It can work under dynamic pressure 1,000,000 times when fitted.

GOLDENSPIR / 12 Series Hydraulic Hoses

Complies with EN 856 R12 - SAE 100 R12 - ISO 3862-1 R12 Norms.
It is produced in inner diameter sizes between 3/8" and 2".
There are 4 Layers of Steel Spiral Winding in the Middle.
Outside is Synthetic Rubber.
Max. Working Pressure Varies Between 280 Bar and 175 Bar.
Operating Temperature is Between -40°C / + 121°C.
Max. Operating Temperature is 125°C.
High Pressure Lines
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission and Water.
Its most important advantages are that it has a higher working pressure than the working pressure specified in the standards.
It has high resistance to biological oils.
It can work under dynamic pressure 1,000,000 times when fitted.
It has high resistance to high ozone and weather conditions.

GOLDENSPIR / R13 Hydraulic Hoses

Complies with EN 856 R13 - SAE 100 R13 - ISO 3862-1 R13 Norms.
It is produced in inner diameter sizes between 3/4" and 2".
There are 4 Layers of Steel Spiral Winding in the Middle for 3/4" and 1" Sizes, and 6 Layers for 1 1/4" and Larger Sizes.
Exterior is Brown Synthetic Rubber.
Max. Working Pressure is 350 Bar in All Dimensions. (ISOBARIC)
Operating Temperature is Between -40°C / + 121°C.
Max. Operating Temperature is 125°C.
High Pressure Lines and Hydrostatic Travel Lines.
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission and Water.
Its most important advantages are that it has a higher working pressure than the working pressure specified in the standards.
It has a very small bending radius compared to its structure.
It has high resistance to biological oils.
It can work under dynamic pressure 1,000,000 times when fitted.
Resistant to High Ozone and Weather Conditions.

ROCKMASTER/ R15 Hydraulic Hoses

SAE 100 R 15 – Shows Higher Performance than ISO 3862-1 R15 Norms.
Manufactured in Internal Diameter Dimensions Between 3/4" and 1 1/2"
There Are Four Layers of Steel Spiral Wrap for Dimensions from 3/4” to 1”, and Six Layers of Steel Spiral Wrap for Diameters 1 1/4” and Larger
Outside is Synthetic Rubber. Heat, Temperature and Ozone Resistant
Max. Working Pressure is 420 Bar. (ISOBARIC)
Operating Temperature is Between -40°C / + 121°C.
Max. Operating Temperature is 125°C
The Most Common Application Area is Hydraulic Systems Requiring Very High Pressure, High Abrasion and Flammability Resistance. Hydrostatic Systems
Fluid Mineral Oils, Plant Essential Oils, Glycol and Polyglycol, Synthetic Ester Based Oils, Water Oil Emission and Water.
Advantages: High Abrasion Resistance, High Ozone and Weather Resistance, Flame Resistance.
Resistance to Biological Oils
Antistatic and Antitoxic Outer Coating
Ability to operate under dynamic pressure 1,000,000 times when fitted.

HYDRAULIC HOSE SELECTION

First of all, it is necessary to determine the electrical conductivity of the environment in which the hydraulic hose will be used. In some applications, hydraulic hoses are required not to conduct electricity, and in other applications, it is required that they conduct static electricity generated on the hose. Since this choice directly affects human life, it should never be forgotten and its determination should be made in a way that leaves no question marks.
When determining the Hydraulic Hose, it must be determined whether the maximum working pressure of the system is compatible with the working pressure of the selected hose. It should not be forgotten that this criterion directly affects human life.
Since suction line hoses and pressure line hoses have different structures, as stated in the product introduction, it must be determined whether the selected hydraulic hose will be used in the pressure line or suction line. It should not be forgotten that the wrong choice made here will cause serious malfunctions in the system elements.
It must be determined that the operating temperature of the selected hydraulic hose is suitable for the fluid temperature to be used and the ambient temperature. A mistake made here may cause a fire in the facility or cost human life. If necessary, heat protectors such as glass fiber should be placed on the hose.
If the selected Hydraulic Hoses are used in gas systems, the outer surfaces of the hoses must be perforated, because gas passes through the layers more easily than liquid. Therefore, balloons form on the hose, and if the gas used is explosive, human life is endangered due to the risk of explosion.
The diameter of the selected Hydraulic Hose must be determined very well, otherwise the equipment used in the system will be damaged due to excess or insufficient flow or will operate with low efficiency.
The route of the hose must be determined very well in order not to cause complexity in the system.
In order for the Hydraulic Hose with Fittings to be healthy, the Fittings and Hoses must be compatible with each other.
Mechanical loads in the system directly affect the life of the hose. Therefore, when choosing a hose, consideration should be given to other criteria as well.
The hose must always be protected against shear effects and friction effects.
Hose length should be determined carefully. Long hose causes friction, twists and complications. Short hose shortens the life of the hose.
PRESSING OF HYDRAULIC HOSE FITTINGS

Before pressing, the dimensions of all selected materials (Hoses, Sockets and Unions) should be checked.
Hoses and nozzles that are not compatible with each other should never be used together.
The mold size and settings of the machine where pressing will be done should be checked.
Old materials should never be reused. (Removing the fittings and pressing them again or pressing a new fitting onto the old hose)
Since the hose pressing process directly affects human life in many cases, people who do the pressing process should think about what kind of problems may arise from the smallest mistake and should pay due attention to the pressing process.
Mistakes that can be made during the pressing process are as follows:
1.Delivering Hydraulic Hose with Fittings Without Pressing the Fittings onto the Hose

2. Incorrect calculation of the pressing size or misreading from the table and pressing

3. Pressing process to the right size but with the wrong mold

4. Performing the pressing process without sufficiently inserting the couplings into the hose.

5. Deterioration that may occur due to the couplings hitting the jaws of the press when pressing elbow or bent special couplings.

6. A part of the socket remains outside the mold during the pressing process.