How Hydraulic Cylinder Works? How is Hydraulic Cylinder Calculation Made?
How Hydraulic Cylinder Works? How is Hydraulic Cylinder Calculation Made?
What is a Hydraulic Cylinder?
Hydraulic equipment that converts hydraulic energy into linear motion by using the hydraulic oil pressure produced by the hydraulic pump is called hydraulic cylinder. Hydraulic cylinders are used to lift or push large forces with the help of high pressure.
Schematic representation of Hydraulic Cylinder
What are Hydraulic Cylinder Mounting Parts?
1. Cylinder Tube (Honed Tube)
2. Cylinder Shaft (Chrome Plated or Induction Shaft)
3.Piston
4. Piston Sealing Element (Seal and O-Ring Set)
5. Throat Sealing (Seal and O-Ring Set)
6. Throat Bearing
7. Dust Seal
8.O-Ring
9. Bosphorus
10. Roller Base
How to Calculate Hydraulic Cylinder Lifting Force?
Hydraulic Cylinder To calculate lift force, you need Area and Pressure Information. You can find the lifting force by calculating the Hydraulic Cylinder Diameter and the area and multiplying it by the pressure. The formula you need for this process is Force = Pressure * Area.
What are the Hydraulic Cylinder Types?
SINGLE ACTING HYDRAULIC CYLINDERS
It is a type of cylinder in which the hydraulic fluid acts on the piston from one direction. The return of the piston to its rear position is achieved by external forces (spring, weight, etc.).
DOUBLE ACTING HYDRAULIC CYLINDERS
It is a type of cylinder in which the hydraulic fluid acts on the piston from both directions. The forward and backward movement of the piston is provided by the effect of pressurized fluid. Since work is generally required in both directions in applications, it is the most frequently used type of cylinder.
TELESCOPIC HYDRAULIC CYLINDERS
It is used in places where high stroke is required. The most important reason for preference is that they do not take up much space. It consists of pistons of different diameters placed inside each other. It is generally done as a single action. It is used very frequently in construction machines and dump vehicles.
CUSHIONED HYDRAULIC CYLINDERS
Impact occurs at the end of the piston stroke, especially when the piston speed exceeds 6 m/min and when moving heavy objects. These pulses reduce the operating life of circuit elements. It may also cause the work done to be unorganized. For this reason, impact is definitely an undesirable feature in hydraulic systems. In such cases, cylinders are used to prevent impacts by slowing down the piston speed at the end of the stroke. This type of cylinders are called padded cylinders. Cushioning process; It is provided with a cushioning bush and a cushioning trunnion with a tapered end. At the end of the course, the section through which the fluid passes is narrowed and the velocity decreases. Padded cylinders can be padded on one or both sides.
ROTARY CYLINDERS
Rotating cylinders, also called angular engines, are used to obtain angular rotation movements of 90,180,270,360 degrees. There are toothed or winged types.
GEAR TYPE ROTARY CYLINDER
A rack and pinion gear has been drilled into the piston rod. As a result of the back-and-forth movement of the piston, it rotates a rack-toothed spur or helical gear on the piston rod, creating angular movement.
WING TYPE ROTARY CYLINDER
The fluid sent into the cylinder causes the wing to rotate. Hydraulic fluid is applied on the other hand for the backward movement of the wing. Thus, angular rotation movement is achieved. Vane type rotary cylinders are not used at high torques.
HYDRAULIC CYLINDER SOLUTIONS FOR ALL APPLICATIONS
Our industrial hydraulic cylinders are built to work in the toughest conditions. Developing solutions in partnership with our customers has enabled us to continually build and expand our portfolio of hydraulic cylinders that meet global safety standards for any environment you work in. Hidroman has made the hydraulics more capable, from mill type to connecting rod hydraulic cylinders; You have hydraulic cylinder for safe and reliable lifting. This gives you smarter, more reliable cost-optimized solutions with an extended life cycle and smart components.
Hydraulic Cylinder Features
»Mounting dimensions and mounting types comply with world standards.
»12 standard mounting types.
»Piston diameter: 40 mm - 800 mm
»Piston rod diameter: 22 mm - 600 mm
»Stroke length up to 6000 mm
Technical specifications and Related Standards:
Mounting dimensions and mounting types meet the World standard. Piston diameter and piston rod diameter comply with ISO 3320 standard. Test standard is ISO 10100.
Nominal Pressure: 350 Bar (35 MPa)
Test Pressure: 500 Bar (50 MPa)
Optionally can be produced with 700 bar (70 MPa) working pressure
Fluid Type: Mineral oils DIN 51524 HL, HLP.
Liquid Temperature: -20°C to +80°C
Operating Temperature: -20°C to +80°C.
It can optionally be produced with an operating temperature between -30°C and +200°C.
Viscosity: 5 cSt - 300 cSt
Piston Speed: Maximum 0.5 m/s.
Cleanliness class according to ISO Standard The maximum contamination level of hydraulic fluid is ISO 4406 (c) class 20/18/15. The specified cleanliness classes must be maintained for components in the hydraulic system. Effective filtering prevents errors and extends the life of components.
Application Conditions for Hydraulic Cylinder Manufacturing:
»The movement axes and connection points of the hydraulic cylinder and piston rod must be mechanically aligned. Lateral loads on the piston rod and piston bearings should be avoided. The weight of the hydraulic cylinder or piston rod must be taken into account.
»The buckling length and buckling load of the piston rod and/or hydraulic cylinder must be taken into account.
»The compatibility of the sealing elements with the liquid should be taken into account at maximum piston speed.
»Maximum working pressure must be observed in every operation of the hydraulic cylinder.
»Adverse effects such as aggressive fine particles, vapors, high temperature and compressed air pollution should be avoided.
Hydraulic Cylinder Manufacturing Materials:
The cylinder tube is made of honed St52Bk + S material. The piston rod is made of Ck45 material with a surface plated with hard chrome of at least 20 µm at a tolerance of f7.
Scale:
Each cylinder is subjected to internal and external leakage testing according to the Ppap File prepared before being shipped, in accordance with Hidroman standards and ISO 10100 standards.
Warranty and Service:
Hydraulic cylinders in Hidroman Production are under our company's 2-year warranty. Additionally, service and spare parts support is provided for 10 years. Errors caused by user errors and improper working conditions are not covered by the warranty.
Service and repair activities are carried out by Hidroman personnel. In case of any damage that may occur during the installation of the product into the system and product interventions made by persons other than Hidroman personnel for repair and maintenance purposes, the product warranty will be cancelled.
You can contact us for all your special design cylinder requests.
Special Manufacturing Hydraulic Cylinders: Molder Cylinders Block Cylinders
10 different body structures and connection options.
For mold and fixture industries;
Nominal pressure: 250 bar
Test pressure: 300 bar
Max. stroke: 200 mm
Piston Ø : 16 - 100 mm
Screw Fixture Cylinders
Hydraulic fixture equipment sub-tab; Finger Rollers, Rotary Rollers, Hydraulic Bearings
Screw Cylinders.
They are hydraulic cylinders that can be screwed directly to the fixture body.
Available in print and pull versions.
Single action, spring return.
Hydraulic Rotary Actuator Cylinders
8 different piston size options and torque values up to 6750 Nm
These are cylinders designed according to customer needs and whose rotation angles are determined.
Maximum working pressure up to 120 bar with compact dimensions.
All our welding processes are done with TIG (ARGON) welding. It is produced in accordance with European and US specifications.
Ports NPTF (SAE port or other may be available)
Scale 100% hydro-pressure test
Rod surface treatment Superior quality chrome plating
Apply LOCTITE to rod end thread
Cylinder heads 40,000 units/year Cylinder Capacity
Shipping SAE, NPT, NPTF, BSP, Ports available
Custom-made cylinders and available available
Roller spacing
Diameter: 18mm - 800mm (0.75"~24")
Inner: 100mm - 8000mm. (4"~315")
Our main customers and suppliers are America, Germany, England, Europe, Australia, Japan,
DIN Series Hydraulic Cylinders
Agricultural Machinery Hydraulic Cylinders
Mobile Crane Hydraulic Cylinders
On-Board Equipment Hydraulic Cylinders
Iron Steel Hydraulic Cylinders
Construction Machinery Hydraulic Cylinders
Construction Machinery Hydraulic Cylinders
Special Applications
100% Leak-Proof Guaranteed Production Thanks to Testing and Quality Control Processes.
Application-Specific Solutions
High Quality Production
Hydraulic Cylinder Production Stage Images;
