İzmir Hydraulic Hose Assembly

Hydraulic hoses are flexible pipe types used to transport liquids in hydraulic systems. They are produced from special materials that can operate under high pressure and provide sealing. Generally, hydraulic fluids such as oil or water are carried in it. There are different types depending on application and usage area. A hydraulic hose is a type of hose that allows the transfer of liquids (usually oil) under pressure. These types of hoses are often used in hydraulic systems and can operate under high pressure.

Hydraulic hose manufacturing covers the production of various types of hoses used in hydraulic systems. This requires the use of special materials and is done with strict quality controls. It is important to turn to certified manufacturers and use reliable materials.

There are several important factors to consider when choosing a quality hydraulic hose:

1. **Material Quality**: The material from which the hose is made is very important. Durable, flexible and chemical resistant materials should be preferred. Materials such as high-quality rubber, thermoplastic or PVC are often preferred.

2. **Reinforcement**: The material that strengthens the internal structure of the hose ensures its resistance to pressure and impacts. Reinforcement techniques such as single or double strand braiding and spiral winding can be used. Appropriate reinforcement should be selected according to the requirements of the application.

3. **Pressure Resistance**: Hydraulic systems generally operate under high pressure. Therefore, it is important that the hose is resistant to a certain pressure. Choose a hose suitable for your operating pressure and add a certain tolerance for safety.

4. **Temperature Range**: Temperature is often variable in hydraulic systems. The selection of the hose should suit your operating temperatures. It is important to choose hoses that will work especially in high temperature or low temperature conditions.

5. **Chemical Resistance**: Choosing a hose that is resistant to hydraulic oils and other chemicals improves system performance and provides a long-lasting solution.

6. **Flexibility**: The flexibility of the hydraulic hose provides ease of installation and use. Flexibility is important for moving parts in the system.

7. **Compliance Standards**: In terms of safety and performance, it is important that the hose complies with certain standards. Usually international standards such as ISO 18752 or industry standards such as SAE J517 are available.

A quality hydraulic hose increases system performance, ensures operational safety and reduces maintenance costs. Remember, especially in critical applications, a poor quality hose can cause serious problems in the long run.

Hydraulic Hose with Fittings Products are shipped to you after a complete leakage test to ensure 100% leakproofing.

We have coding-system for every hose so we can follow them with original part numbers.

How to Manufacture Hydraulic Hose?

Hydraulic hose manufacturing is a very delicate process and must comply with certain standards. Here are the general steps of hydraulic hose manufacturing:

Material Selection: The material suitable for the intended use of the hose to be manufactured should be selected. Hydraulic hoses generally consist of three main layers: inner rubber layer, reinforcement layer and outer rubber coating. The choice of material should depend on the type of hydraulic oil, temperature, pressure and other factors.

Cutting: The inner rubber layer, reinforcement layer and outer rubber coating must be cut to the appropriate length. This process ensures that the hydraulic hose has the desired length.

Preparation of the Reinforcement Layer: The reinforcement layer usually consists of synthetic wires or steel wires. These layers protect the inner rubber layer from external influences and increase the pressure resistance of the hose.

Assembly: The inner rubber layer, reinforcement layer and outer rubber coating are assembled sequentially. This step ensures the structural integrity of the hose and ensures it has the desired properties.

Pressing: Hose ends are pressed and fittings are added. This ensures that the hose connects without leaking air or hydraulic oil.

Test: Manufactured hydraulic hoses are subjected to pressure tests. These tests are performed to verify that the hose can withstand the specified pressure and is leak-proof.

Labeling and Packaging: Manufactured hoses are labeled with labels in accordance with the required standards and packaged appropriately. This ensures that the hose is correctly identified and stored for users.

The manufacture of hydraulic hoses must comply with specific engineering standards and guidelines. These standards are important to ensure the quality, performance and safety of the hose. Therefore, hydraulic hoses are usually produced in specialized manufacturing facilities and with appropriate equipment.

Thanks to Hidroman's special packaging system, you will prevent the breakdowns and troubles caused by pollution that may occur in transportation or storage.

Gates hydraulic hoses with unlimited application range are preferred by customers around the world every day. Gates products used in construction, mining and manufacturing, agriculture, transportation and all areas perform to meet the customer's intense pace. Gates products are designed to best meet customers' needs. Our Global Hydraulic Hose line has been specifically developed to meet all the most important and well-known quality standards in the world. Gates hydraulic hoses with high compressive strength are very flexible and we aim to reduce your annual hydraulic hose usage by reducing your hydraulic hose usage.

We also have hose fittings to meet EN / DIN and SAE standards. This means that your equipment has products that produce solutions for your Gates applications, whether made in Japan, Europe, the United States or wherever. Thanks to our factories in many parts of the world, we are able to offer products to our customers in their own locations, quickly and with reasonable logistics costs, and without reflecting customs costs. All Gates products are manufactured in the same way all over the world in compliance with Gates quality standards.

We provide wide range of hydraulic hoses, ranging from wire braided hoses to special braided hoses, from spiral hoses to cleaner hoses, also including special spiral hoses. Hydraulic hoses are used in mobile, agricultural, industrial, rail, refrigeration and aviation applications. With the most abrasion resistant covers today, hydraulic hose can withstand even the harshest of working environment.

Hydraulic Hose Production Line and Images and Production Process Map;

Hose cutting operation ;

Hose peeling operation

Hose fitting operation

Hose Crimping Opretarion

Hose Washing Operation

Hose Test Operation

Hose Marking Operation

Hydraulic Hose Types

Hydraulic hoses are diversified to suit different applications and working conditions. Here are some common types of hydraulic hoses:

1. **Single Wire Braided Hoses**: These are hoses reinforced with a wire braid. It has high compressive strength and is generally used for transporting heavy loads.

2. **Double Wire Braided Hoses**: These are hoses reinforced with two wire braids. They can withstand higher pressures and are suitable for use in extreme conditions.

3. **Spiral Hoses**: They have a spiral structure wrapped with steel wires. Their flexibility and rotation ability make them ideal for systems with moving parts in the application.

4. **Thermoplastic Hoses**: They are made of polymeric materials and are lightweight, flexible and chemical resistant. They are used in high pressure applications.

5. **Rubber Hoses**: Made of flexible rubber material and often used in contact with hydraulic oils. They can operate in various temperature and pressure ranges.

6. **PVC Hoses**: These are light and flexible hoses made of PVC (polyvinyl chloride) material. They can be used in low pressure hydraulic systems and as transport hoses.

7. **High Pressure Hoses**: These are reinforced hoses used especially in heavy-duty hydraulic applications. It is generally designed to operate with high pressure hydraulic oils.

Hydraulic hose selection should be based on factors such as working pressure, temperature, flow rate and application requirements. Each type of hose has different advantages and it is important to choose the one that is best suited for a particular application.