Seide Large Hydraulic Cylinder Repair Machine Advantages (Disassembly, Assembly and Test Bench in One)

Seide Large Hydraulic Cylinder Repair Machine Advantages (Disassembly, Assembly and Test Bench in One)

Seide Large Hydraulic Cylinder Repair Machine Advantages (Disassembly, Assembly and Test Bench in One)

Cylinder Dismantling Machine For Large Cylinders:

Dismantling large cylinders is a process that often requires heavy work and specialized equipment. Therefore, proper disassembly of large cylinders is critical for both operator safety and proper repair of the cylinder. Here are the main features and advantages of this type of machine:

Robust and Full-Length Bench Design: Provides more usable workspace and offers flexibility to accommodate additional repair functions. This design is suitable for large and heavy cylinders (with a fixture capacity of 6000 kg/fixture). The strong design extends the life of the machines and improves operator safety.

Vehicle Sliding Plates and Height-Adjustable Chain Fastening Tools: Allows the cylinder or rod configuration to be securely placed on the machine and adjusted to a common vehicle center height. This offers the user maximum flexibility when it comes to disassembling and assembling all types of cylinders.

PLC Control Display HMI: Used to control machine functions and system limits (e.g., piston nut torque presets). It also includes warnings about operator safety. Optional Feature.

Integrated Cylinder Pressure Test Function: Digital export of cylinder test results is provided. The optional Linear Encoder supports stroke length measurement and automated multi-point cylinder test protocols.

True "Single Operator" Function: Best-in-class operator safety is ensured.

Optional Wrench Turntable: Makes it easy to access the piston nut without turning the piston rod or removing the cylinder body. It offers a more efficient solution than competing products.

Nut Unscrewing Mechanism: It uses a simple and effective gear mechanism for maximum strength. It works with a hexagonal socket type adapter up to 345 mm for piston nuts.

Reverse Joining: Rejoining is done by reverse rotation using the same tools. Precise control over system pressure allows nuts to be retornized to OEM (Original Equipment Manufacturer) specifications. This is done by torque presets entered into the HMI.

Affordable Tools: Tools that can be easily installed and used. Vehicles can be purchased individually as needed. Tool inserts can be made for customized jobs.

Modular Bench Design: Can be expanded if needed.

Full-Length Oil Collection Tray: Provides a clean operation. The oil collection system captures the remaining oils in the cylinder and transports them to the waste oil reservoir. This reduces cleaning costs and increases safety in the workplace.

Low Machine Cost, Low Vehicle Cost, Easy Installation: Safer, cleaner operation and greater flexibility make more efficient use of your equipment investment and floor space.

These advantages  show that the Seide Hydraulic Cylinder Repair Machineoffers an effective solution that increases efficiency, ensures safety and reduces operational costs, especially in maintenance and repair work.

How Does a Hydraulic Cylinder Repair Machine Work?

Hydraulic Cylinder Repair Machine is a machine specially designed for dismantling, assembling and testinghydraulic cylinders  . This system is  used to perform transactions both safely, efficiently and accurately.

Operation Steps

1. Placing the Cylinder on the Bench

• The cylinder is placed horizontally on the loom and  fixed with adjustable chain vise or sliding plates.
• It is flexible enough to securely fasten cylinders of different sizes (usually load capacity up to 6000 kg).

2. Disassembly Process

• Using a hydraulic nut cracker or torque tool, the piston nut is removed without damaging it.
• With the rod pulling system, the  piston rod is removed from the cylinder body. This system usually has a high pulling power of 7 tons.
• If necessary, sealing elements, pistons and internal parts are removed with special means.

3. Cleaning and Control

• After dismantling, the parts are cleaned and thoroughly checked for wear, damage or deformation.
• If necessary, the process continues at washing stations or control tables.

4. Parts Repair or Replacement

• Damaged parts are repaired (e.g. grinding, straightening, honing) or replaced with new ones.
• Apparatus integrated into the bench can be used for the assembly of parts such as sealing elements.

5. Assembly Process

• The parts are reassembled in such a way that they are in reverse of disassembly.
• The hydraulic torque tool ensures that the nuts  are torqued in accordance with OEM standards.
•  System pressure and torque limits can be preset via the HMI touch screen.

6. Pressure Test

• After the assembly is completed, the tightness and performance tests of the cylinder are carried out.
• The integrated testing system  can test the cylinder up to a pressure of 300 bar or optionally 500 bar.
• The test results are displayed digitally and, if necessary, exported.

7. Data Logging and Security

• The touchscreen HMI system provides warnings for operator safety.
• The test data is saved and can be transferred over the network (LAN/WiFi/GSM) if desired.
• The optional laser stroke measurement system automatically controls the stroke length.

 

Hydraulic Cylinder Repair Machine Technical Specifications Table

Properties	SDE-5000	SDE-4000
Control Type	Full Electronic Control	Electro-Mechanical Control
HMI / Display	Windows Based	-
Pressure Test Capacity	300 Bar	200 Bar
Pressure Testing PC Transfer	There is	Image Only
Internet Connection	LAN	No
Wireless Controller	There is	No
Nut Unscrewing	Standard	Optional
Torque (Hydraulic Denut)	130'000 nm	65'000 Nm / 130'000 Nm
Rod Capacity	7 Tons	7 Tons
Hydraulic Power Input	There is	No
Bench Extension (5m)	X	X
Nut Unscrewing Turntable	There is	There is
Laser Stroke Measurement	Standard- Hydraulic	Optional- Manual
High Pressure Test Unit	There is	No
Side Flow Filtration (1613 Std)	Optional	Optional
Oil Condition Monitoring	Optional	Optional
Nut Unscrew Update	65’000 Nm Upgrade	130'000 nm
Max Cylinder Size	7000 mm	-
Max Cylinder Pipe Diameter	4500 mm (Closed Center)	-
Max Cylinder Flange Diameter	620 mm	620 mm
Max Product Width	850 mm	850 mm
Max Product Diameter (Tandem)	700 mm	460 mm
Hydraulic Oil Tank	600 L	400 L
Dirty Oil Tank	600 L	400 L
Data record	Digital	Visual

 

 

Cylinder Removing/Assembling Features

Properties	Values
Maximum Part Weight	6000 kgs
Maximum Cylinder Size	Not applicable- Modular Base
Maximum Cylinder Liner Diameter	620 mm
Maximum Cylinder Flange Diameter	800 mm
Maximum Product Width	700 mm
Maximum Product Diameter	620 mm

 

Bench Features

Properties	Values
Maximum Rotational Torque	65'000 Nm or 130'000 Nm Options
Maximum Rod Pulling Force	7 Tons
Maximum Tie Rod Pulling Speed	1200 mm/20 sec
Hydraulic System Pressure	300 Bar
Hydraulic nutbreaking torque	6000 Nm @ 8 RPM
Cylinder Pressure Test Capacity	300 Bar (Standard), 500 Bar (Optional)
Hydraulic Oil Tank	600L
Waste Oil Tank	600L
Colour	Orange – White – Blue
Electrical System	380/415/460V, 50/60 Hz, 3 phases, 15 amp
Floor Area (15 meter countertop)	15000mm (U) x 1250mm (G) x 1620mm (Y)

 

 

Features of Cylinder Dismantling Machine For Large Cylinders

1. High Capacity Design:
• A sturdy construction specially designed for large and heavy cylinders.
• Capable of carrying loads up to 6000 kg, suitable for heavy loads.
• Thanks to its strong structure, machine life is extended and safety is increased.
2. Advanced Security Features:
• Safe use with a single operator.
• The high-safety design minimizes the risk on the machines.
• There are necessary warning systems to ensure the safety of the operator during cylinder disassembly operations.
3. Modular Design and Flexibility:
• The workbench design can be modularly expanded as needed.
• It offers flexible use according to the type of cylinder and the need for repair.
4. High Efficiency Tools:
• Vehicles with height-adjustable chain helmets and sliding plates can safely place the cylinder in different configurations.
• Adjustments can be made easily for cylinder and rod configurations.
5. Integrated Cylinder Pressure Test Function:
• Digital cylinder test results are available and can be exported.
• Suitable for high pressure tests, it is ensured that the cylinder is tested in all aspects.
6. Oil Collection and Cleaning System:
• The oil collection tray makes the operation cleaner and ensures the safe collection of waste oil.
• Waste oils are directed to a special system for recycling, reducing cleaning costs.
7. Optional Nut-Breaking Turntable:
• It provides access to the piston nut without turning the piston rod or removing the cylinder body.
• There is a special gear mechanism for removing and attaching the nuts.
8. Comprehensive Electrical & HMI Control System:
• PLC Control Screen: All functions can be controlled via the HMI screen.
• Digital control is provided for piston nut torque settings, pressure tests and other parameters.
9. Easy to Install and Use:
• The tools are easy to install and use.
• Tool inserts can be adapted and customized for specific jobs.
10. Low Cost Operation:

• Low machine and vehicle costs provide a more efficient use.
• Less operational expenditure with clean working environment and low cleaning costs.

Advantages

• Efficiency: Thanks to high-capacity machines, large cylinders can be disassembled and assembled more quickly and efficiently.
• Safety: High security features allow operators to work in a safer environment.
• Flexibility: Thanks to the modular design and adjustable tools, it can be easily adapted to different cylinders.
• Low Costs: The longevity of machines and vehicles reduces maintenance costs.
• Clean and Safe Operation: A cleaner working environment is provided by oil collection and waste management.

This Cylinder Disassembly Machine plays an important role in the maintenance of large and heavy cylinders. Especially in industrial applications, it increases the safety of operators while at the same time speeding up repair processes.

Apparatus