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Oil Pollution Measurement Device | Particle Counting Device (Hydraulic Oil Analysis)
Particle Counting Device
It is used to provide instant measurement of the particles in the hydraulic system in accordance with NAS and ISO standards.
Area of Use
For fixed installation in devices and plants
For continuous monitoring, even at difficult to reach measuring points
Connection Measuring connection M 16 x 2
Operating temperature -25 °C to +80 °C
Operating voltage 9 - 36 V DC
Power consumption max. 2.2W
Flow 20 - 400 ml/min
Explanation
Im ICM sollte stets ein Differenzdruck zwischen 0,5 und 2,0 bar vorliegen.
Additional info
Suitable for hydraulic oils with a maximum fluidity of 1000 mm2/sec
Cleanliness classes according to ISO and SAE or NAS
Integrated AquaSensor for measurement of humidity and temperature
Measurement of Pollution in Hydraulic Systems, Prevention with Intervention Methods and Filtration Solutions
No operating system is completely “clean”. Experiences of component manufacturers and users and research reports on the subject reveal the causes of failure.
It shows that 85 percent of it is caused by the contamination of the oil used in the system.
In today's industrial facilities and OEMs (machine manufacturers), hydraulic and
In case the fluids used in lubrication systems become dirty due to various conditions and thus reduce the performance of the system, measurement of pollution and
filtration has become extremely important.
The development of the industry and new technologies have brought about automation-based production. Increasing the efficiency of the machines that provide production, reducing production losses, and improving product quality by reducing unit costs have become the main goals of all businesses. Protective and preventive maintenance methods are at the point of achieving these goals.
It is being developed to assist manufacturers.
Filtration by detecting the damage caused to the system by invisible particles
has become more important. Particles of this size are component
It causes malfunctions, unplanned downtimes, high maintenance and stock expenses. The aim is to accurately detect the effects of particle and water pollution.
Used in lubrication and hydraulic systems thanks to the oil contamination level
To extend the working life of the elements. With correct filtration, bearing life can be up to 20
It has been observed in all studies that the increase in
To give an example, considering that hydraulic systems symbolize the human body,
Fat analyzes will be identified with the blood circulatory system. In such a system, checking the pollution status of the unit means "check-up" and thus
Contribution to preventing all possible problems that may arise before they occur
will provide. Contamination measurement systems enable early diagnosis of abnormal wear, service of the oil and maintenance of the oil in proper condition.
It aims to detect, increase the reliability and efficiency of the unit, and most importantly, reduce total maintenance costs.
In this context, Parker is a solution partner with the following filter and system solutions.
offers:
• Wide product range to respond to all filtration applications
• Laser particle counting technology
• Laboratory analysis kits and equipment (Water measurement, TAN, TBN, viscosity)
• Oil testing equipment (Iron determination, viscometer, bearing listening)
• Oil pollution analysis monitors (Sensors)
• Hydraulic fluid laboratory serving within Hidroman
• Technical support service (Product selection, on-site training and technical seminars)
Thanks to these services, you can diagnose possible problems in your hydraulic systems in advance, take the necessary precautions with predictive maintenance, and prevent malfunction-related downtime that will cause huge costs.
We can list the main sources of system pollution as follows:
• The system itself; elements present in the system (cylinder, hoses, hydraulic motors, pipes and pumps, etc.)
• Environmental operating conditions and ambient conditions
• Manufacturing and assembly stages
• Maintenance and repair operations
• Over time, the oil loses its properties and deteriorates.
• Other external factors (bearing seals, sealing elements)
Particle Pollution
The size of the particles that cause serious damage to the system is in the micrometer range.
In fluid systems, solid particles vary in size, shape,
The form and amount are variable. The most damaging pollutant sizes in hydraulic systems are 6 and
They are between 14 microns and cannot be seen with the naked eye.
Measuring Particle Pollution
With more than 20 years of experience in the field of measurement devices, it is one of the first companies to use laser particle counting technology in pollution monitoring analysis and applications.
Control of particle pollution; continuously on the line, periodically in the laboratory environment
and can be performed when needed using portable devices. It is a mobile particle counting device approved for pollution monitoring in fluid systems. Two
Extremely fast test time of (2) minutes as well as reporting in ISO, NAS and AS standards
gives the output. Can be used on the line up to high pressures such as 420 bar and externally